The purpose of this question is to request an alteration to the joint testing specifications as defined in Special Provisions, Joint Testing, SU-CPU-FTF-1-094(224)917-PCN 23278.
The testing pressure and duration required under Paragraph A.4 in the above-mentioned Special Provisions increases the testing pressure and duration to a point that reliable results cannot be expected from gravity flow pipes. Most gravity flow pipes meet a 10.8psi pressure test as described in ASTM D3212, but these tests are conducted in laboratory settings, not in the field. It’s for this reason that field tests use lower pressure ratings and durations.
Achieving field success for this project, the specification can be changed in one of two potential directions:
Keep the same testing specification, but require welded joints for steel reinforced polyethylene pipe
This will increase the installation cost for the project because each pipe needs to be welded, not bell/spigot
The air test will likely need to be for the full length of pipe, not just the joints
Air testing full runs of large diameter pipe is a safety hazard.
Change the specification to follow only ASTM C1103-22, with no increases in testing pressure or duration
Joint tests on steel reinforced polyethylene pipe can be conducted because it has two separate gaskets
Depending on groundwater elevation, the testing pressure would be > 3.5psi.
If the pressure drops less than 1psi in 5 seconds, the joint passes
Contech can provide videos of the joint testing process as well as printed procedures for your review.
DOT Response
Complete joint testing for pipe in accordance with SP 573(24), which are USACE requirements. Any changes to the requirements must be accepted by the levee sponsor and USACE.
Submitted: 11/12/2025 1:02:19 PM
Answered: 11/12/2025 2:02:42 PM